2″ 90° Coolant Through Helical Face Mill Shars APKT 1604

Description

Product Overview

The Shars 2″ 90° coolant‑through indexable helical face mill is engineered for high‑precision side and face milling in demanding industrial environments. Featuring a 2‑inch cutting diameter and a 1.72‑inch length of cut, the cutter provides ample material removal while maintaining tight tolerances. The APKT 1604 carbide inserts are indexed for rapid tool changes and extended service life, reducing downtime and operational costs. Constructed from hardened steel with a robust coolant‑through channel, the mill efficiently dissipates heat, preserving tool integrity and ensuring consistent surface finish across a wide range of workpiece materials, including steel, aluminum, and exotic alloys. The 90° cutting angle enables aggressive material engagement, while the helical flute design promotes chip evacuation and minimizes vibration, delivering smooth, repeatable cuts in CNC milling applications.

Usage

This face mill excels in CNC machining centers, high‑speed milling machines, and multi‑axis machining platforms where precision and reliability are paramount. It is ideally suited for aerospace component fabrication, automotive part production, and general manufacturing where side and face milling operations are required. The coolant‑through capability allows the tool to be used in flood or through‑tool coolant systems, providing superior temperature control during heavy cuts. Operators benefit from the indexed insert system, which simplifies tool changeovers and enables quick adaptation to varying material hardness. The mill’s design supports both roughing and finishing passes, making it a versatile choice for complex geometries, pocketing, and contouring tasks. Its compact size and balanced weight distribution reduce machine load, enhancing stability and prolonging spindle life.

Why Choose Us

Choosing the Shars 2″ 90° coolant‑through indexable helical face mill means selecting a product backed by rigorous quality assurance and a reputation for durability. Shars Tool manufactures each cutter in a controlled environment, adhering to ISO 9001 standards and performing comprehensive performance testing before shipment. The mill includes a certificate of authenticity and a detailed specification sheet, ensuring you receive a tool that meets exacting industry standards. Our after‑sales support provides technical assistance, replacement insert kits, and a responsive warranty program, giving you confidence in long‑term performance. Additionally, the tool’s design incorporates feedback from seasoned machinists, resulting in a cutter that balances aggressive cutting ability with user‑friendly maintenance. When you purchase from us, you gain access to a network of experts ready to help optimize your machining processes and achieve superior results.

Key Features

• High‑precision 2″ cutting diameter delivers accurate material removal for tight tolerances.
• APKT 1604 carbide inserts provide rapid indexing and extended tool life, reducing downtime.
• Integrated coolant‑through channel efficiently removes heat, preserving surface finish and tool integrity.
• Helical flute geometry enhances chip evacuation and minimizes vibration for smoother cuts.
• Comprehensive after‑sales support and warranty ensure reliable performance and customer peace of mind.

FAQ

What types of materials can this face mill handle?

The cutter is suitable for a broad range of materials, including carbon steel, stainless steel, aluminum alloys, brass, and many non‑ferrous metals. Its carbide inserts and coolant‑through design allow it to maintain performance even on harder alloys.

How do I replace the APKT 1604 inserts?

Insert replacement is straightforward: loosen the indexable holder, rotate the worn insert to the next position, and secure the holder. The design ensures repeatable positioning, maintaining cutting geometry and accuracy.

Is this tool compatible with standard CNC machines?

Yes, the mill conforms to common arbor dimensions and can be mounted on most CNC milling machines that accept 2″ face cutters. It works with both manual and automated tool changers.

What coolant pressure is recommended for optimal performance?

For most applications, a coolant pressure of 5–7 bar (70–100 psi) provides effective heat removal. Adjust pressure based on material hardness and cutting speed to achieve the best results.

Does the product come with a warranty?

All Shars face mills are covered by a one‑year limited warranty against manufacturing defects. Contact our support team for warranty claims or replacement parts.